Here's a step-by-step overview of the AFP process:
- Preparation: The AFP machine is set up and prepared for production. This includes loading the carbon fiber sheets or layers, as well as the desired structure.
- Laying down fibers: The AFP head begins to lay down the carbon fibers, using a combination of automated and manual control systems to ensure precise placement and alignment.
- Building structure: The AFP machine continues to lay down carbon fibers, building the desired structure layer by layer.
- Inspection: The machine is equipped with a fully automated inspection system that scans for defects or imperfections in the carbon composite structure before proceeding to the next layer.